插座自動化流水線設備的引進提升了產品品質
發布時間：
2023-02-10 11:26
安全插座采用的自動化流水線設備，通過保護門自動化車間，保護門的自動化組裝和檢測，不僅降低了產品制造成本，而且保證了關鍵零部件品質和良品率。
The automatic assembly line production equipment adopted by the safety socket not only reduces the product manufacturing cost, but also ensures the quality and yield of key parts and components through the automatic assembly and inspection of the protection door.
保護門自動化車間流水線
Automatic workshop assembly line of protective door
新國標要求插座廠商對于產品的檢測更加嚴格。像公牛、拳王等大品牌廠商對于插拔、安全門安全測試都非常重視，甚至像公牛插座產品極限能夠達到2萬次驗證不受損傷。
The new national standard requires socket manufacturers to test products more strictly. Big brand manufacturers such as bulls and boxers attach great importance to plug-in and safety door safety testing, and even the product limit of bull socket can reach 20000 times without damage.
公牛自動化檢測流水線
Bull automatic inspection line
對于擁有51個零件的插座來說，每一個卡扣、每一個焊錫都關乎著產品的安全性能，這就要求企業對材料選取、工程技術、工藝技術、流程設計等方面就要非常用心了。舉例來說，公牛新國標插座的核心部件銅條采用了更安全的一體沖壓銅條方案，即銅條周圍均有外殼嵌套，銅條與外殼貼合緊密，確保了復雜使用環境中銅條不會與插座發生松動。
For the socket with 51 parts, each buckle and solder is related to the safety performance of the product, which requires the enterprise to be very careful in material selection, engineering technology, process technology, process design, etc. For example, the core component copper bar of bull's new national standard socket adopts a safer one-piece stamping copper bar scheme, that is, the copper bar is nested around the copper bar, and the copper bar is closely connected with the shell, which ensures that the copper bar will not loosen with the socket in complex use environment.
公牛一體沖壓銅條技術生產流水線
Production line of bull integrated stamping copper bar technology
自動化流水線設備對于產品品質的提升是多方面的，只有產品品質得到了保證，才能滿足消費者的需求，實現品牌價值。
Automatic assembly line equipment for the improvement of product quality is multifaceted. Only when the product quality is guaranteed can we meet the needs of consumers and realize the brand value.
新國標中明確提出的增加保護門、電源線加粗、材料阻燃提升的改進，哪一項都需要增加原材料。以電源線加粗為例，新國標要求電線的導線直徑增加33%，這意味著使用的銅絲要相應增加33%，據行業專家估計，單這一項改進，插座的成本要提升20%以上。
The new national standard clearly proposed to increase the protection door, power line thickening, material flame retardant improvement, which need to increase raw materials. Taking the power line thickening as an example, the new national standard requires that the wire diameter of the wire be increased by 33%, which means that the copper wire used should be increased by 33%. According to the estimation of industry experts, the cost of socket outlet will be increased by more than 20%.
也就是說在成本上的壓力，是顯而易見的。目前插座新國標雖然還未正式實施，但很多企業也在積極布局中，另一方面，生產新國標插座，將會對于中小型企業產生巨大的壓力。這個壓力表現在制造成本和技術專利兩方面。
In other words, the pressure on the cost is obvious. At present, although the new national standard of socket has not been formally implemented, many enterprises are also actively layout. On the other hand, the production of new national standard socket will have great pressure on small and medium-sized enterprises. This pressure is reflected in manufacturing costs and technology patents.
新國標實施之后插座品質將會明顯提升。增加安全保護門，給用戶安全增加了一道防線，而要做到安全門高質量高效率的完成，上線插座安全門智能自動化車間就顯得非常有必要了。
After the implementation of the new national standard, the socket quality will be significantly improved. Adding safety door adds a line of defense to the safety of users. In order to complete the safety door with high quality and high efficiency, it is necessary to put the safety door intelligent automation workshop on line.
自動化流水線設備