插座自動(dòng)化流水線設(shè)備的引進(jìn)提升了產(chǎn)品品質(zhì)
發(fā)布時(shí)間:
2023-02-10 11:26
安全插座采用的自動(dòng)化流水線設(shè)備,通過(guò)保護(hù)門(mén)自動(dòng)化車(chē)間,保護(hù)門(mén)的自動(dòng)化組裝和檢測(cè),不僅降低了產(chǎn)品制造成本,而且保證了關(guān)鍵零部件品質(zhì)和良品率。
The automatic assembly line production equipment adopted by the safety socket not only reduces the product manufacturing cost, but also ensures the quality and yield of key parts and components through the automatic assembly and inspection of the protection door.
保護(hù)門(mén)自動(dòng)化車(chē)間流水線
Automatic workshop assembly line of protective door
新國(guó)標(biāo)要求插座廠商對(duì)于產(chǎn)品的檢測(cè)更加嚴(yán)格。像公牛、拳王等大品牌廠商對(duì)于插拔、安全門(mén)安全測(cè)試都非常重視,甚至像公牛插座產(chǎn)品極限能夠達(dá)到2萬(wàn)次驗(yàn)證不受損傷。
The new national standard requires socket manufacturers to test products more strictly. Big brand manufacturers such as bulls and boxers attach great importance to plug-in and safety door safety testing, and even the product limit of bull socket can reach 20000 times without damage.
公牛自動(dòng)化檢測(cè)流水線
Bull automatic inspection line
對(duì)于擁有51個(gè)零件的插座來(lái)說(shuō),每一個(gè)卡扣、每一個(gè)焊錫都關(guān)乎著產(chǎn)品的安全性能,這就要求企業(yè)對(duì)材料選取、工程技術(shù)、工藝技術(shù)、流程設(shè)計(jì)等方面就要非常用心了。舉例來(lái)說(shuō),公牛新國(guó)標(biāo)插座的核心部件銅條采用了更安全的一體沖壓銅條方案,即銅條周?chē)型鈿で短祝~條與外殼貼合緊密,確保了復(fù)雜使用環(huán)境中銅條不會(huì)與插座發(fā)生松動(dòng)。
For the socket with 51 parts, each buckle and solder is related to the safety performance of the product, which requires the enterprise to be very careful in material selection, engineering technology, process technology, process design, etc. For example, the core component copper bar of bull's new national standard socket adopts a safer one-piece stamping copper bar scheme, that is, the copper bar is nested around the copper bar, and the copper bar is closely connected with the shell, which ensures that the copper bar will not loosen with the socket in complex use environment.
公牛一體沖壓銅條技術(shù)生產(chǎn)流水線
Production line of bull integrated stamping copper bar technology
自動(dòng)化流水線設(shè)備對(duì)于產(chǎn)品品質(zhì)的提升是多方面的,只有產(chǎn)品品質(zhì)得到了保證,才能滿足消費(fèi)者的需求,實(shí)現(xiàn)品牌價(jià)值。
Automatic assembly line equipment for the improvement of product quality is multifaceted. Only when the product quality is guaranteed can we meet the needs of consumers and realize the brand value.
新國(guó)標(biāo)中明確提出的增加保護(hù)門(mén)、電源線加粗、材料阻燃提升的改進(jìn),哪一項(xiàng)都需要增加原材料。以電源線加粗為例,新國(guó)標(biāo)要求電線的導(dǎo)線直徑增加33%,這意味著使用的銅絲要相應(yīng)增加33%,據(jù)行業(yè)專家估計(jì),單這一項(xiàng)改進(jìn),插座的成本要提升20%以上。
The new national standard clearly proposed to increase the protection door, power line thickening, material flame retardant improvement, which need to increase raw materials. Taking the power line thickening as an example, the new national standard requires that the wire diameter of the wire be increased by 33%, which means that the copper wire used should be increased by 33%. According to the estimation of industry experts, the cost of socket outlet will be increased by more than 20%.
也就是說(shuō)在成本上的壓力,是顯而易見(jiàn)的。目前插座新國(guó)標(biāo)雖然還未正式實(shí)施,但很多企業(yè)也在積極布局中,另一方面,生產(chǎn)新國(guó)標(biāo)插座,將會(huì)對(duì)于中小型企業(yè)產(chǎn)生巨大的壓力。這個(gè)壓力表現(xiàn)在制造成本和技術(shù)專利兩方面。
In other words, the pressure on the cost is obvious. At present, although the new national standard of socket has not been formally implemented, many enterprises are also actively layout. On the other hand, the production of new national standard socket will have great pressure on small and medium-sized enterprises. This pressure is reflected in manufacturing costs and technology patents.
新國(guó)標(biāo)實(shí)施之后插座品質(zhì)將會(huì)明顯提升。增加安全保護(hù)門(mén),給用戶安全增加了一道防線,而要做到安全門(mén)高質(zhì)量高效率的完成,上線插座安全門(mén)智能自動(dòng)化車(chē)間就顯得非常有必要了。
After the implementation of the new national standard, the socket quality will be significantly improved. Adding safety door adds a line of defense to the safety of users. In order to complete the safety door with high quality and high efficiency, it is necessary to put the safety door intelligent automation workshop on line.
自動(dòng)化流水線設(shè)備