5G+人工智能視覺檢測技術加快了企業數字化轉型的步伐
發布時間：
2023-02-10 11:26
在5G、AI等技術加持下，機器人被機器視覺檢測技術賦予了“眼睛”和“大腦”，以便實時獲取圖像、感知目標，從而使得機器的自動化運行和智能化操作水平得以有效提升，也將人從“產品檢測”的密集型勞動中解放出來，這一場景業已成為工業智能制造的重要標志之一。
Thanks to 5g, AI and other technologies, robots are endowed with "eyes" and "brains" by machine vision detection technology, so as to acquire images and perceive targets in real time. Thus, the level of automatic operation and intelligent operation of machines can be effectively improved, and people will be liberated from the intensive labor of "product inspection". This scene has become an important target of industrial intelligent manufacturing First of all.
基于機器視覺檢測技術，在工業制品質量檢測領域的應用于檢測汽車的氣缸套。
Based on machine vision inspection technology, it is applied in the field of industrial product quality inspection to detect the cylinder liner of automobile.
在傳統汽車及裝備制造中，產品質檢全程由人工抽檢來完成，檢測質量全憑工人經驗，人工成本高且產品不良率很難達到理想標準，“現在采用了移動‘5G+機器視覺’技術之后，通過高清圖像拍攝和云平臺數據快速處理，機器質檢取代了人工檢測，之前的抽樣檢測變成了全量檢測，不僅降低了企業的人工成本，也可以讓更多的人力資源從簡單勞動中解放出來，充實到企業產能拓展的其他領域。
In the traditional automobile and equipment manufacturing, the whole process of product quality inspection is completed by manual sampling. The inspection quality is entirely based on the experience of workers. The labor cost is high, and the product defect rate is difficult to reach the ideal standard. "After adopting the mobile '5g + machine vision" technology, through high-definition image shooting and cloud platform data rapid processing, machine quality inspection replaces manual inspection, and the previous sampling inspection As a result, it not only reduces the labor costs of enterprises, but also frees more human resources from simple labor and enriches them to other fields of enterprise capacity expansion.
此外，該設備還能自動統計檢測總數、缺陷總數、缺陷類型等信息，并將信息傳輸至云端，為滿足不同客戶市場需求提供數據支撐。
In addition, the equipment can automatically count the total number of detection, total number of defects, defect types and other information, and transmit the information to the cloud, providing data support to meet the needs of different customer markets.
目前，該設備已成功應用于中原內配出口產品生產線，自5G智能設備上線運行以來，中原內配實現了出口產品質量“零”糾紛。
At present, the equipment has been successfully applied to the production line of Zhongyuan internal distribution export products. Since the 5g intelligent equipment was put into operation, Zhongyuan internal distribution has realized zero dispute on the quality of export products.
目前，移動“5G+機器視覺”已成為智能制造中最重要也是最大的應用場景，可代替人工從事產品缺陷檢測、尺寸檢測和機械手無序抓取等操作，并具有“更準、更快、更易”的優勢，同時可利用深度學習技術，提高識別準確率，達到為制造企業降本增效的目的。
At present, mobile "5g + machine vision" has become the most important and largest application scene in intelligent manufacturing. It can replace manual operation such as product defect detection, size detection and manipulator disorderly grasping, and has the advantages of "more accurate, faster and easier". At the same time, it can use deep learning technology to improve the recognition accuracy and achieve the purpose of reducing cost and increasing efficiency for manufacturing enterprises.
除用于汽車與裝備制造外，“5G+機器視覺”在食品、電子、醫藥、衛材等行業也已實現產品在線智能缺陷檢測及高精度尺寸測量，目前我省已開發完成多個行業應用解決方案，在食品、瓶裝水等多個行業的龍頭企業成功應用。
In addition to automobile and equipment manufacturing, "5g + machine vision" has also realized on-line intelligent defect detection and high-precision dimensional measurement in food, electronics, medicine, sanitary materials and other industries. At present, our province has developed a number of industry application solutions, which have been successfully applied in leading enterprises in food, bottled water and other industries.
5G智能包裝缺陷檢測設備，可完成對食品包裝袋從日期標注到封口、空袋等各類缺陷的檢測，同時在后臺實時生成包裝袋檢測數量、存在問題等數據，檢測準確率達到99.99%。以前每條生產線需要兩個人來做包裝袋質檢，設備上線后一個人可兼顧十條生產線質檢，工作效率大為提升。
5g intelligent packaging defect detection equipment can complete the detection of food packaging bags from date marking to sealing, empty bags and other defects. At the same time, the real-time generation of packaging bag detection quantity, existing problems and other data in the background, the detection accuracy rate reaches 99.99%. In the past, each production line needed two people to do the quality inspection of packaging bags. After the equipment went online, one person could take care of the quality inspection of ten production lines, which greatly improved the work efficiency.
5G+人工智能視覺檢測技術不僅解決了人工檢測精度低、準確率低、檢測速度低等問題，也通過解放勞動力間接為企業緩解了招工難的現實壓力。在降低企業用工成本的同時，也為制造企業加快數字化轉型步伐創造了有利條件。
5g + artificial intelligence vision inspection technology not only solves the problems of low accuracy, low accuracy and low detection speed, but also indirectly relieves the real pressure of recruitment difficulties for enterprises by liberating labor force. At the same time, it also creates favorable conditions for manufacturing enterprises to accelerate the pace of digital transformation.
機器視覺,視覺檢測技術